Potted Circuit Board
Circuit-board potting and independently mounted magnetic components form part of the assembly’s mechanical and electrical construction.
Fan-cooled 2kW on-board charger with integrated 14V DC-DC converter for EV and battery-powered equipment. Features 90-290VAC input, active PFC, fully digital control, CAN communication, and hardware/software protection. Five model-specific HV output ranges support flexible integration.
CTS3630-M04 Series · Fan-Cooled 2-in-1 Assembly
High-voltage battery charging and 14V auxiliary power in one fan-cooled assembly.
The CTS3630-M04 Series combines a 2kW on-board charger with a model-dependent 800W or 1kW DC-DC converter. Featuring 90–290VAC input, five high-voltage output options and CAN communication, it supports power-system integration for electric vehicles and battery-powered equipment.
Product Overview
The CTS3630-M04 integrates an on-board charger and a DC-DC converter within one fan-cooled assembly. The OBC provides high-voltage battery charging, while the DC-DC section provides 14V power for low-voltage electrical systems.
Circuit-board potting, independently mounted magnetic components and fully digital control form part of the product design. CAN communication, bootloader functionality and software parameter adjustment support commissioning and maintenance.
Select the high-voltage output range and auxiliary power rating that match your application.
Product Features
Circuit-board potting and independently mounted magnetic components form part of the assembly’s mechanical and electrical construction.
A modular power design with fully digital control supports the integrated charging and DC-DC functions.
Active power factor correction and 90–290VAC input support integration across different AC supply conditions.
Protection at hardware and software levels supports operation within the specified application conditions.
CAN communication and bootloader functionality assist integration and firmware maintenance. Supporting software enables parameter adjustment.
Fan cooling supports heat dissipation. The specification describes support for an IP67 assembly design, subject to final sealing, connectors and installation.
Technical Specifications
All five models list 90–290VAC input and 2.0kW OBC power. DC-DC output is 0.8kW or 1.0kW depending on the selected model.
| Model | AC Input | OBC Power | HV Output | HV Output Range | DC-DC Power | LV Output |
|---|---|---|---|---|---|---|
| CTS3631-M04-XX | 90–290VAC | 2.0kW | 60V / 30A | 40–80VDC | 0.8kW | 14V / 57A |
| CTS3632-M04-XX | 90–290VAC | 2.0kW | 80V / 25A | 50–100VDC | 1.0kW | 14V / 72A |
| CTS3635-M04-XX | 90–290VAC | 2.0kW | 108V / 18A | 80–140VDC | 1.0kW | 14V / 72A |
| CTS3636-M04-XX | 90–290VAC | 2.0kW | 144V / 14A | 100–180VDC | 1.0kW | 14V / 72A |
| CTS3637-M04-XX | 90–290VAC | 2.0kW | 360V / 5A | 250–450VDC | 1.0kW | 14V / 72A |
Voltage, current and power values are reproduced from the supplied specification. Confirm available charging power, current limits and operating conditions for your application before final selection.
Frequently Asked Questions
Share your battery specifications, auxiliary loads and installation requirements for technical review.
Contact Technical Sales →It combines a fan-cooled 2kW on-board charger and a DC-DC converter, providing battery charging and 14V auxiliary power in one assembly.
CTS3631-M04-XX lists 0.8kW at 14V/57A. The other four listed models provide 1.0kW at 14V/72A.
The specified AC input range is 90–290VAC. Confirm available charging power under your intended input conditions with CTS.
Five model-specific ranges are listed: 40–80VDC, 50–100VDC, 80–140VDC, 100–180VDC and 250–450VDC.
Yes. The specification lists CAN communication, bootloader functionality and software parameter adjustment. Contact CTS for protocol documentation.
The specification describes support for IP67 assembly design. Confirm the protection rating, sealing and installation requirements for the final supplied configuration.
Start Your Project
Looking for a fan-cooled 2kW on-board charger with integrated DC-DC conversion? Send your requirements for model selection, technical documentation and a quotation.
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