Quality CTS High-efficiency 1.2kW 1.5kW Air-Cooled On-Board Battery Charger factory
Quality CTS High-efficiency 1.2kW 1.5kW Air-Cooled On-Board Battery Charger factory
Quality CTS High-efficiency 1.2kW 1.5kW Air-Cooled On-Board Battery Charger factory

CTS High-efficiency 1.2kW 1.5kW Air-Cooled On-Board Battery Charger

CTS High-efficiency 1.2kW 1.5kW Air-Cooled On-Board Battery Charger
Basic Properties
Brand Name
CTS Charger
Certificate
CE/EMC/LVD/RoHS
Trading Properties
MOQ
2
Payment Method
L/C,D/A,D/P,T/T,Western Union
Supply Capacity
5000pcs/month
Product Summary

1.5kW Air-Cooled On-Board Battery Charger, A rugged IP67-sealed EV on-board charger (OBC) with active PFC, full digital control, CAN communication and built-in CC/CP wake-up — purpose-built for electric vehicles, low-speed EVs, electric forklifts, and industrial mobility platform

Product Details
Highlight:

1.2kW air-cooled onboard charger

,

1.5kW high-efficiency OBC

,

3.3kW air-cooled battery charger

Product Name: 1.5kW Air-Cooled On-Board Battery Charger
Input Voltage: 90-265V AC
Communication Protocol: CAN
Cooling Method: Air-cooled
Output Voltage: DC 48V-96V
Warranty: 2 Years
Charging Mode: CC-CV (Constant Current - Constant Voltage)
Charging Power: 1.5kW/1.2kW
Dimensions: 260mm *140mm*115mm
Operating Temperature Range: -40°C To +85°C
Charging Efficiency: ≥ 94%
Protection Features: Over-voltage, Over-current, Short-circuit, Over-temperature, Communication Fault Protection
Product Description
CTS1640-M14 Series
1.5kW Air-Cooled On-Board Battery Charger

The CTS1640-M14 series AC-DC on-board charger delivers reliable, high-efficiency charging for electric vehicles and industrial mobility. Active PFC, CAN bus communication, and IP67 protection are built into a rugged air-cooled enclosure.

1.5kW
Max Output Power
90–290VAC
Wide Input Range
IP67
Protection Rating
48–96V
DC Output Options
Product Overview
Engineered for Demanding On-Board Charging Applications

The CTS1640-M14 series is a fully digital, air-cooled AC-DC on-board battery charger designed for electric vehicles, low-speed EVs, electric forklifts, and industrial mobility platforms. It combines active power factor correction with isolated high-frequency DC-DC conversion in a compact, IP67-rated package.

Built on a fully digital control platform, the charger supports firmware upgrades via CAN bus and Bootloader, enabling field-reconfigurable parameters without hardware modification.

The unit accepts a wide 90–290VAC input range, compatible with both single-phase and three-phase AC sources. Active PFC ensures low harmonic distortion and compliance with global grid standards.

  • Fully digital control architecture
  • Active PFC across full input range
  • Dual hardware & software protection
  • CAN communication with Bootloader support
  • Field-upgradeable built-in parameters
  • Air cooling with overtemperature protection
  • IP67 ingress protection rating
Electrical Block Diagram
Power Conversion Architecture
AC Input
→
Active PFC
→
Bus Capacitor
→
HF Isolated
DC/DC
→
Output
Rectifier
→
Filtering &
Output
Auxiliary Power Supply
Control System
Communication & Control Interface
Key Features
Built for Reliability, Designed for Flexibility
Fully Digital Control

Digital power supply architecture delivers precise, stable charging performance with advanced control algorithms.

Active PFC

90–290VAC full-range active power factor correction minimizes harmonic distortion and improves grid efficiency.

Dual Protection

Comprehensive hardware and software protection circuits safeguard against overvoltage, overcurrent, and overtemperature.

CAN Communication

Standard CAN bus interface with Bootloader support enables seamless vehicle integration and remote diagnostics.

Field-Upgradeable

Background software allows upgrade of built-in parameters, adapting the charger to evolving battery and system requirements.

Air-Cooled & IP67

Efficient air cooling with overtemperature protection and IP67 rating ensures reliable operation in harsh environments.

Technical Specifications
Model Range & Electrical Ratings

Six standard models cover 48V, 72V, and 96V battery systems at both 1.2kW and 1.5kW power levels. Custom output configurations are available on request.

Product Model Rated Vin Vin Range Rated Pout Rated Vout Vout Range Iout Range
CTS1641-M14-XX 1.2kW 220VAC 90–290VAC 1.2kW 48VDC 0–68VDC 0–25A
CTS1642-M14-XX 1.2kW 220VAC 90–290VAC 1.2kW 72VDC 0–95VDC 0–16A
CTS1643-M14-XX 1.2kW 220VAC 90–290VAC 1.2kW 96VDC 0–135VDC 0–13A
CTS1641-M14-XX 1.5kW 220VAC 90–290VAC 1.5kW 48VDC 0–68VDC 0–30A
CTS1642-M14-XX 1.5kW 220VAC 90–290VAC 1.5kW 72VDC 0–95VDC 0–20A
CTS1643-M14-XX 1.5kW 220VAC 90–290VAC 1.5kW 96VDC 0–135VDC 0–15A
Mechanical Design
Compact, Rugged, Vehicle-Ready

Dimensions: 261 mm (L) × 139 mm (W) × 117 mm (H).

Length (L)
261 mm
Width (W)
139 mm
Height (H)
117 mm
Cooling Method
Forced Air (Fan)
Ingress Protection
IP67
Input Compatibility
1-Phase / 3-Phase AC
Communication
CAN Bus
Applications
Trusted Across Mobility & Industrial Sectors
Electric Vehicles
Electric Forklifts
Industrial Equipment
Low-Speed EVs
Ready to Integrate the CTS1640-M14?

Get detailed datasheets, sample pricing, and engineering support for your application. Our team will respond within one business day.

Or email us directly at info@ctscharger.com